Main Components of the Dry Mortar Production Line Host

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A dry mortar production line host is the central part of a complete dry mortar manufacturing system, responsible for ensuring efficient, stable, and high-quality mixing of raw materials such as sand, cement, and additives. At Wuxi Jiangjia Construction Machinery Co., Ltd., each production line host is designed with advanced technology, compact structure, and reliable performance to meet the demands of modern construction materials manufacturing. Below are the main components that make up the core of the dry mortar production line host.

1. Sand Drying System

The sand drying system is designed to reduce the moisture content of wet sand to below 0.5%, ensuring material consistency for blending. The primary equipment used is the three-cylinder rotary dryer (three-pass dryer), which offers high thermal efficiency, compact structure, and energy savings.
Wuxi Jiangjia’s dryers feature optimized heat transfer and airflow design, ensuring even drying while minimizing fuel consumption and maintenance costs.

2. Raw Material Storage System

After drying, raw materials such as sand, cement, and additives are stored in multiple circular storage silos of varying volumes. Each silo is equipped with high and low level indicators, allowing operators to monitor material status in real time.
This system guarantees a continuous material supply for the production line and prevents material blockage or interruption during operation.

3. Weighing and Batching System

The weighing system consists of a weighing hopper, steel frame, and sensor assembly.
Under the control of the central PLC system, different materials are automatically and precisely weighed according to preset formulations. The weighing hopper has a sealed structure with a discharge screw at the bottom and a feeding port at the top, equipped with a breathing system to balance pressure during feeding and discharging.
This ensures accurate batching and stable product quality.

4. Mixing System

The mixing system is the core component of the dry mortar production line host. Common mixer types include the double-shaft paddle gravity-free mixer and the ploughshare mixer.
These mixers feature special blade designs that create a fluidized “zero-gravity” zone during mixing, allowing materials to move rapidly and mix evenly.
Wuxi Jiangjia’s mixers are engineered for short mixing time, high uniformity, and easy maintenance, ensuring the consistent quality of dry mortar output.

5. Packaging and Palletizing System

Once the dry mortar is mixed, it is sent to the packaging system, which includes a valve bag packing machine and an automatic palletizing robot.
These systems greatly improve packaging accuracy and production efficiency, enabling fast bag filling, sealing, and stacking for delivery.
This level of automation reduces labor intensity and enhances overall production capacity.

6. Control System

The control system is the brain of the entire dry mortar production line host.
It adopts a PLC-based automation control system, enabling centralized operation, real-time monitoring, and intelligent adjustment of all process parameters.
Main functions include:

Material level display
Mixing and conveying time settings
Frequency conversion control for weighing and dosing
Recipe management and data recording

The system ensures smooth coordination among all subsystems, achieving a fully automated and efficient production process.

The dry mortar production line host integrates multiple high-performance subsystems — including sand drying, material storage, weighing, mixing, packaging, and intelligent control — to ensure stable, efficient, and high-quality production.
With decades of experience in construction machinery manufacturing, Wuxi Jiangjia Construction Machinery Co., Ltd. provides customers with reliable dry mortar equipment solutions tailored to different production capacities and application needs.
Their advanced design, energy-efficient systems, and intelligent control technology make Jiangjia a trusted partner for modern dry mortar production worldwide.

https://www.jj-machinery.com/main-components-of-the-dry-mortar-production-line-host.html
Wuxi Jiangjia Construction Machinery Co., Ltd.